High efficiency automatic compression motor stator coil winding inserter
Quick Detail:
- Model No.: QX1-150/160
- Automatically insert the winding into stator slot.
- This machine is used for induction motor stator.
- The winding/coil and wedge/top cover is inserted simultaneously.
- Simple operation, low noise, fast speed and high automaticity.
- PLC and touch screen control.
Description:
This Automatic compression motor stator coil winding inserter can fit into all electric motor manufacturers whether you are lower volume producer, for example in the aerospace industry, or higher a volume producer in the automotive sector.This type of Stator Winding Insertion Machine can insert coil and wedge or coil and wedge in the mid of slot into stator at a time; wedge feeding is to be done bt stepping motor,and coil and wedge inserting is by servo system; different parameter could be set in human-machine interface; the speed and feeding mode is acquirable according to different slot filling rate and different kind of wire;The PLC servo controlled system, combined with pneumatic movements for the coil inserting spindle, provide a reliable and repeatable process for the manufacture of a wide range of stators. Different size stator production can be achieved by changing tooling.
Machine video link
https://youtu.be/83uO0pT-tj4
Application:
This Stator Coil and Wedge Insertion Machines apply to micro induction motors such as air conditioner motor, washing machine motor, compression motor, fan motor, generator and pump motor.This machine is controlled by PLC. All the parameter could be set on the touch screen,
Specifications :
| Max stator O.D. | 160mm |
| Stator I.D | 20~100mm |
| Max stator stack length | 120mm |
| Slot number range | 8~48 slots |
| Max winding feeding rate | 80% |
| Appropriate wire | Copper wire/Aluminum wire |
| Power source | 380V/50Hz |
| Air source | 0.5-0.8MPa |
| Machine productivity | 400pcs/ 8 hours |
| Machine Dimension | 1800mm × 650mm × 1700 mm |
| Weight | about 1000Kg |
Machine main function and characteristic
l. The machine inserts coil and wedge simultaneously, coil insertion is controlled by servo motor system , and wedge insertion by variable frequency motor.
2. It is controlled by HMI, and machine can diagnose breakdown automatically.
3. This machine is suitable for Polyester Film wedge roll material with fixed thickness and fixed width (width and thickness dimension is provided by customer)
4. The wedge feeding is by stepping motor. feeding length, cutting, forming, inserting slot number could be set.
5. Both copper wire and aluminium wire are appliable.
6. Production capacity ≤25s/set (exclude the man-hours for auxiliary work)
7. This machine is controlled by PLC. All the parameter could be set on the touch screen,
Information needed for stator winding inserting machine inquiry
It will be better if customer could send us detailed drawing including below information.
1. Stator lamination drawing
2. Stator stack drawing
3. Wire connection drawing
4. Stator application
5 Required productivity
6 Other technical requirement
The insertion process
Stator after inseting process by this coil winding inseter
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High efficiency automatic compression motor stator coil winding inserter Images
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